Refer to clutch roller replacement instructions in the appropriate service manual for your sled. **Remove the “E” clip (2008-2011) or the spring pin (2012-current) before removing stud**
Specific to Hi-Torque Rollers Part #S-SD-QRS-010:
Always polish any roughness from the stud rolling surface. If roller doesn’t turn freely (coating thickness varies from stud to stud) polish the black coating with 400 grit or finer abrasive paper until it does.
Apply Loctite only to clutch housing threads, neverto the roller pivot stud threads, as any Loctite in the roller bore will lock the roller, ruining it when put into service.
Place 8mm lock washer on pivot stud, then guide stud through clutch housing hole. Next onto the stud is the provided stainless washer. At this point, to maintain proper side clearance **the roller must be installed with the shiny face that has our logo against the washer**.
Lastly, the stud engages the threaded hole in the housing, then reinstall the “E” clip or spring pin.
Ski-Doo Super Wide Track QRS Clutch Roller Installation Instructions:
Refer to clutch roller replacement instructions in the appropriate service manual for your sled. **Remove the “E” clip (2008-2011) or the spring pin (2012-current) before removing stud**
Specific to Hi-Torque Rollers Part #S-SD-QRS-SWT:
Always polish any roughness from the stud rolling surface. If roller doesn’t turn freely (coating thickness varies from stud to stud) polish the black coating with 400 grit or finer abrasive paper until it does.
Apply Loctite only to clutch housing threads, neverto the roller pivot stud threads, as any Loctite in the roller bore will lock the roller, ruining it when put into service.
Place 8mm lock washer on pivot stud, then guide stud through clutch housing hole. Next onto the stud is the provided stainless washer. At this point, to maintain proper side clearance **the roller must be installed with the shiny raised face against the washer (NOT the logo side)**.
Lastly, the stud engages the threaded hole in the housing, then reinstall the “E” clip or spring pin.
Refer to clutch roller replacements instruction in the appropriate service manual for your snowmobile.
Specific to Hi-Torque Rollers Part #S-AC-AC-020:
The pivot bolt passes through the lock ring, the threaded hole, the provided washer, and then the shiny face of the roller (that has our logo) goes against the washer.
Apply Loctite 262 (Red) only to the exposed threads of the pivot stud as any Loctite in our precision fit pin bore will lock the roller.
Before installing bushing put a thin smear of green Loctite in the sheave bore as well as on the outside of the bushing.
For installation instructions for other part numbers, please refer to the insert in the roller package, the product description on our website, or please contact us.
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